From Ground to Steel-Framed Reality.
Building a metal structure is a carefully sequenced process — from site preparation through final assembly. Here's what to expect when your AAIRE Co. project takes shape.
Important: Always follow the engineered drawings provided with your building kit. Consult a licensed contractor for site preparation and assembly. The information below is general guidance and not a substitute for engineered specifications or professional expertise.
Site Preparation
A solid foundation begins with proper site work. This phase transforms raw land into a level, code-compliant base ready to support decades of use.
30-second site preparation sequence — see how the foundation takes shape
Permits & Engineered Drawings
Secure building permits and review engineered plans specific to your site's requirements and local building codes.
Soil & Geotechnical Evaluation
Assess soil composition and load-bearing capacity to ensure a stable foundation for your structure.
Site Clearing
Remove vegetation, roots, debris, and any existing structures to create a clean working area.
Rough Grading for Drainage
Shape the land to direct water away from your building, preventing future foundation issues.
Utility Runs to Site
Bring essential services — gas, electric, and water — to where your building will stand.
Excavation for Footings
Dig trenches to the required depth for your foundation footings, following engineered specifications.
Footing Forms, Rebar & Pour
Set forms, install reinforcing steel, pour concrete footings, and precisely place anchor bolts for column attachment.
Sub-Base Preparation
Lay compacted gravel and vapor barrier to create a stable, moisture-resistant base beneath your slab.
Rough Plumbing Under Slab
Install sanitary lines, water supply, and drains — sleeved where they penetrate the concrete — before the pour.
Slab Reinforcement
Position rebar or wire mesh to strengthen the concrete and prevent cracking under load.
Pour Concrete Slab
Place, level, and finish the slab that will serve as your building's floor and structural base.
Cure Period
Allow 7–28 days for concrete to reach full strength before assembly begins. Patience here pays off.
Building Assembly
Once your foundation has cured, the steel kit arrives. Each component is engineered to fit precisely — a methodical assembly that transforms raw materials into a standing structure.
30-second assembly animation — see how the structure comes together
Inventory Components
Unload and organize all steel components on-site, verifying against your kit's bill of materials.
Set Sidewall Columns
Anchor vertical columns to the slab using the pre-set bolts, establishing the building's perimeter.
Lift & Position Trusses
Raise the engineered steel trusses into place and bolt them securely to the sidewall columns.
Install Eave Struts, Ridge Beam & Roof Purlins
Add the horizontal framing members that support roof panels and tie the structure together.
Install Wind & X-Bracing
Diagonal bracing ensures your building can withstand lateral forces from wind and seismic activity.
Install Wall Girts
Attach secondary framing to columns, creating the structure for wall panels and openings.
Frame Door & Window Openings
Reinforce openings according to engineered drawings to maintain structural integrity.
Install Roof Panels
Working from eave to ridge, fasten steel panels to purlins with exposed-fastener or standing-seam systems.
Install Wall Panels
Attach steel sheeting to wall girts, sealing the building envelope and adding insulation if specified.
Install Trim
Apply eave fascia, rake trim, corner trim, ridge cap, and gable closures for a finished, weather-tight appearance.
Install Doors & Windows
Fit and seal all entry points, ensuring proper operation and energy efficiency.
Final Walkthrough
Inspect every detail, verify all fasteners are tight, and confirm the building is ready for its intended use.
Ready to Start Your Build?
From permits to final walkthrough, we'll guide you through every phase. Let's talk about your project.